Die casting and precision casting manufacturing processes offer significant advantages over other manufacturing methods, often resulting in substantial cost savings not only in the price of the parts themselves but also in overall production costs. When compared to sand casting, die casting and precision casting produce parts with thinner walls, smoother surfaces, and tighter dimensional tolerances. The production process is faster, leading to lower finishing costs and yielding significant overall savings. Die casting also enables the creation of features that are not achievable through sand casting, thereby reducing secondary costs associated with the latter. Die casting offers numerous benefits, including an efficient process, consistent and repeatable parts, customizable finishing options, flexibility, and increased lifespan.
The die casting process is primarily employed for nonferrous materials characterized by high fluidity and low melting temperatures, such as zinc and its alloys, aluminum, copper, brass, magnesium, and tin-based alloys. About 50% of gears made from zinc-based alloys are produced using the die casting method.
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